Bird's-eye view of the factory

Real scene of greening in the factory area

Environmental Control Center

Long tooth pre-curved cooling bed

　　Iron and steel is a basic structure material and an important functional material, and the iron and steel industry is an important basic industry of China's national economy, and it is also an important symbol to measure a country's comprehensive national strength and degree of industrialization. The iron and steel industry is an important driving force for China's industrialization process, an important support for building a modern and powerful country, the main force for high-quality economic development, and an important field for achieving green and low-carbon development.

　　According to the Ministry of Ecology and Environment and other five departments jointly issued the "Opinions on Promoting the Implementation of Ultra-low Emissions in the Iron and Steel Industry", to promote the ultra-low emission transformation of existing iron and steel enterprises, by the end of 2020, the ultra-low emission transformation of iron and steel enterprises in key areas has made significant progress, and strive to complete the transformation of about 60% of production capacity.

　　"Excellent" structure: take the initiative to merge and reorganize, and take the lead in retreating from the city and relocating

　　"The world's steel looks at China, and China's steel looks at Hebei. This sentence vividly illustrates the weight of Hebei on China's steel map. However, for a long time, the steel industry in Hebei Province can be said to have been in the development stage of high energy consumption, high pollution and serious overcapacity. In 2013, Hebei ranked the top six in PM2.5 pollution among 74 cities in China. At the same time, some iron and steel enterprises are located in the main urban area of the city, which not only affects the quality of the urban environment, but also restricts the development layout of the city. As a result, a new practice of practicing the concept of "lucid waters and lush mountains are invaluable assets" has been rapidly unfolded in the land of Yanzhao.

　　In 2013, the State Council issued the "Guiding Opinions on Resolving the Contradiction of Serious Overcapacity"; In 2014, the National Development and Reform Commission approved the "Hebei Iron and Steel Industry Structural Adjustment Program" (hereinafter referred to as the "Program"), agreeing that Hebei Province, as a key province in the national steel industry structural adjustment, will implement the reduction of production capacity, eliminate backward production capacity, promote joint reorganization, encourage qualified enterprises to implement relocation and transformation, promote the agglomeration of township (town) and village industrial enterprises to the park, and realize the adjustment of industrial structure and layout structure. To this end, Hebei Province plans to achieve the "2310" industrial pattern development goal led by the two major groups of Hegang and Shougang, supported by three local iron and steel groups in Qian'an, Fengnan and Wu'an, and supplemented by 10 characteristic iron and steel enterprises.

　　In this situation, a large number of iron and steel enterprises in Hebei began to plan mergers and acquisitions, retreat from the city and relocate, adjust the structure, transformation and upgrading. "Hebei Yongyang Special Steel Group Co., Ltd. (hereinafter referred to as Yongyang Special Steel) belongs to one of the '10' in the '2310' pattern, that is, characteristic iron and steel enterprises. Because Yongnian standard parts industry occupies an important position in China, with an annual steel consumption of 3 million tons, Yongyang Special Steel has its own characteristic products, as well as this geographical advantage," said Zhang Qing, director of the office of Hebei Yongyang Special Steel Group Co., Ltd.

　　At that time, Yongyang Special Steel only had a small blast furnace of 450 cubic meters, although the company's efficiency has been very good, but it is close to the main urban area of Yongnian and the main road of Handan City. Du Qingshen, chairman of Yongyang Special Steel, who was a representative of the 12th National People's Congress, clearly realized that environmental governance is an important part of national governance, green development is the trend of the development of the steel industry, and the only way out for enterprises is to relocate and upgrade from the city.

　　However, at that time, it was the "cold winter" of the steel industry, and the profit of a ton of steel could not buy a bottle of mineral water. In the face of such a bleak market environment and the controversy of "relocation, small will hurt the muscles and bones, and large will be scattered", Du Qingshen resolutely decided that "we don't care about others, we must move, we must build with high standards, and we must make characteristics in environmental protection and quality".

　　In accordance with the requirements of the "Plan" and the "Handan Iron and Steel Structure Adjustment Plan", focusing on the goal of "innovation-driven, transformation and upgrading, and high-quality development", according to the principle of combining enterprise voluntariness, government promotion and market-oriented operation, Yongyang Special Steel as the core took the lead in the joint reorganization of 8 iron and steel enterprises in Yongnian District and 1 iron and steel enterprise in Wu'an City, and implemented the relocation of urban steel mills in accordance with the principle of capacity reduction and replacement, and actively promoted the "retreat from the city into the park".

　　Time has changed, and when I walked into the new plant area of Yongyang Special Steel, the slogan "Set up a foolish man to move the mountain, dare to call the haze for a new day" was written prominently at the door, which truly showed their determination to resolutely win the battle to defend the blue sky.

　　It is reported that the new plant of Yongyang Special Steel covers an area of 2,300 acres, with a total planned investment of 7.996 billion yuan, and plans to build 2 sintering machines of 180 square meters, 2 blast furnaces of 1260 cubic meters and 2 converters of 120 tons; There are 4 full-continuous rolling profile production lines and supporting public and auxiliary facilities such as power plants, oxygen production stations, and water treatment centers. After the completion of the overall project, it can produce 2.32 million tons of iron, 2.4 million tons of steel and 2.2 million tons of steel annually, and can arrange 3,000 jobs while realizing sales revenue, paying taxes and realizing profits.

　　In October 2017, the first phase of the project was completed and put into operation, with a total investment of 4 billion yuan, and a 180-square-meter sintering machine, a 1260-cubic-meter blast furnace, a 120-ton converter and water treatment center, oxygen station and other supporting facilities were built, with an annual production capacity of 1.16 million tons of iron and 1.2 million tons of steel.

　　Relying on the relocation and transformation, Yongyang Special Steel adheres to the combination of specialization, scale and differentiated development, realizes the optimization of the layout of iron and steel enterprises through mergers and acquisitions and the relocation of urban steel mills, strives to build a light and heavy rail production base, meets the market demand of rails at home and abroad, continues to develop high-strength fastener steel, provides high-quality rods and wires for the transformation and upgrading of standard parts in Yongnian District, and drives industrial upgrading with product upgrading. In May this year, Zhang Weiliang, mayor of Handan City, said that Yongyang Special Steel is one of the key projects in Hebei Province, and has made great efforts in the relocation of the city, equipment upgrading, and in-depth environmental protection, and has made important contributions to economic and social development.

　　It's not so much about relocation as it is about the phoenix's nirvana. Yongyang Special Steel adheres to high-standard planning, high-quality implementation and high-level construction, and has made steady progress in the integration and reorganization, relocation and relocation of the city, and has become a model project with the most complete procedures, the fastest speed and the best cost among the six enterprises that have implemented the relocation of the city.

　　The "beauty" of the park: green and circular development, ecological and environmental protection enterprises

　　Yongyang Special Steel Industrial Park is lined with green trees on both sides of the road, the production area is hidden in the green trees, at the end of the winding path, the pavilion stands quietly, and a fresh, harmonious and green breath comes to the face, giving people a feeling of "the factory is in the forest, the road is in the green, and the people are in the scene", which vividly interprets the development concept of Yongyang Special Steel people-oriented, caring for life, focusing on ecology and green health.

　　As an enterprise transforming from a traditional manufacturing industry to a green steel enterprise, Yongyang Special Steel has always been in accordance with the requirements of promoting the ultra-low emission transformation of the steel industry, with the goal of creating an ecological civilization and creating green steel. In the case of high standards and great difficulty, we will vigorously implement major ultra-low emission measures such as organized emissions and unorganized emissions.

　　At the beginning of the construction of the park, Yongyang Special Steel established the concept of "enterprise development and environmental protection first", implemented the process layout of energy conservation and emission reduction in accordance with the most stringent environmental protection standards, strictly implemented the "three simultaneities" in the project construction stage, and took environmental protection as the background color of enterprise development.

　　"The environmental protection investment of the first phase of the project alone is 1 billion yuan, accounting for 25% of the investment in the first phase of the project. Yang Pengfei, Minister of Environmental Protection of Yongyang Special Steel, said, "In 2014, when the project was designed, the desulfurization and denitrification process had just emerged, and it was only applied in large state-owned enterprises such as Baosteel and TISCO, and there was no precedent for private enterprises. ”

　　"The investment is one step ahead, the indicators are ahead of the peers, and the equipment is not lagging behind for ten years. Du Qingshen has repeatedly emphasized that environmental protection is the red line and the bottom line, the high-voltage line and lifeline for survival, development and growth, and the fundamental cornerstone for enterprises to become better, stronger and bigger.

　　"In this relocation, we eliminated the original backward equipment, adopted the environmental protection technology of Germany, Japan, Switzerland and other countries, and purchased new equipment from well-known domestic manufacturers," Yang Pengfei said. The raw material transportation adopts fully enclosed belt conveying, and dust removal facilities are installed at all transfer dust production points; The dust removal ash adopts a fully enclosed gas delivery system; Steelmaking adopts technologies such as dry dust removal; The whole plant can effectively control unorganized dust. Whether it is the ability of governance or the level of governance, Yongyang Special Steel has reached the advanced level of the same industry.

　　In the factory area, you can see the fully enclosed corridor and medium pipeline like a dragon everywhere, the corridor connects the raw materials and the production line, and the materials, coke, and iron ore powder are continuously transported to the plant area and directly put into production. The whole process of closed belt conveyor corridor is 5 kilometers, the total length of the pipeline is 15 kilometers, and the materials are transported by closed non-leakage pipe corridor, which fundamentally eliminates the impact of unorganized emissions on the environment.

　　According to the large screen of the enterprise environmental protection control center, the SO2 discharged by the No. 1 sintering machine in operation is 2mg/Nm3 and NOx is 22.7mg/Nm3. "The sintering flue gas purification adopts the online operation of the active coke desulfurization and denitrification integrated treatment process equipment, designed by Hunan MCC Changtian Energy Conservation and Environmental Protection Technology Co., Ltd., with a total investment of 120 million yuan, which fundamentally eliminates the pollution of sintering flue gas, and the emissions of SO2, NOx and particulate matter have reached the ultra-low emission requirements. Yang Pengfei said.

　　Outside the sewage treatment plant, the dark brown wastewater of the plant is rolling in and flowing into the collection tank, and the workshop operation room is lined with large tanks and dense pipes, where the treated wastewater becomes colorless and transparent. The centralized advanced water treatment system adopts ultrafiltration, reverse osmosis technology and other water treatment processes for advanced water quality treatment, and the treated industrial wastewater and domestic sewage are all recycled, and the concentrated brine is used for blast furnace slag flushing and steelmaking slag and other links, and the wastewater of the whole plant realizes self-circulation and zero discharge.

　　At the end of the plant, a 15.4-kilometer-long railway line is about to be built here, and after the completion and operation of the railway line, it will undertake more than 80% of the railway transportation of social materials in the Yongnian area, which will help further optimize the local transportation structure, reduce dust, improve the atmospheric environment, and help defend the blue sky.

　　Standing at the foot of the mountain, the eyes are full of verdant, a vein of green daisy, and you can see it all. In order to build a garden-style green factory, Yongyang Special Steel has carried out an ecological restoration project of the bare mountains in the plant area and the surrounding areas, and used vegetation concrete to spray the bare mountains to protect and green the rock slopes. At present, the project has invested a total of 2 million yuan to complete the spraying of 17,000 square meters of bare mountains in the sintering area. In the next step, we will also replant saplings, expand the green area, accelerate the implementation of landscape engineering construction, and strive to build a modern green steel demonstration base.

　　Yongyang Special Steel's environmental protection experience and treatment effect have been highly affirmed by the expert team such as Metallurgical Industry Planning and Research Institute. In May this year, Yongyang Special Steel was included in the list of 73 green factories in Hebei Province to be identified by the Hebei Provincial Department of Industry and Information Technology.

　　"Real money" investment in environmental protection, not only "face", but also "lining", Yongyang Special Steel has embarked on a path of high-quality development oriented by ecological priority and green development.

　　Product "fine": establish a sense of innovation and improve product quality

　　The Fifth Plenary Session of the 19th Central Committee of the Communist Party of China proposed to adhere to the core position of innovation in the overall situation of China's modernization, thoroughly implement the strategy of rejuvenating the country through science and education and the strategy of innovation-driven development, improve the national innovation system, enhance the technological innovation ability of enterprises, and improve the system and mechanism of scientific and technological innovation. As the midstream link of the industrial chain, the improvement of the R&D level and product quality of iron and steel enterprises can not only "force" the technological innovation of the upstream industry of the industrial chain, but also play a more direct role in promoting the development of the downstream industry.

　　"Without quality, there is no market, and without innovation, there can be no development. Du Qingshen clearly understands that in the face of an increasingly homogeneous market, in order to win the market, it is not only necessary to produce products with excellent quality and meet the needs of users, but also to take precautions, recognize the future development trend of steel, and develop more innovative and marketable products.

　　The main products of Yongyang Special Steel are spring steel for industrial rails and automobiles, alloy structural flat steel for forklifts, high-cleanliness bearing steel, etc. In the national light rail industry, Yongyang Special Steel pioneered the "full-length production management", created a complete range of rail steel products "supermarket", and provided customers with personalized customized services. After more than 20 years of deep cultivation in the industry, Yongyang's light rail products have a market share of 70% in the domestic market, and the heavy rail products have filled the gap in the Central Plains, becoming the largest and most complete rail steel production base in the country, and a designated manufacturer of support products in China's coal industry, and deeply trusted by major customers such as Jizhong Energy; Among them, spring flat steel for automobile leaf springs and high-strength automobile girder flat steel have cooperated with many well-known domestic automobile leaf spring enterprises and trailer manufacturers, and have long served large domestic and foreign automobile factories such as China National Heavy Duty Truck, CIMC, Beiqi Foton, Shaanxi Automobile, and JAC; The domestic market share of fork steel is 75%, and it has long served well-known foreign manufacturers such as Cathcart, Bosoni, Shanghai Puduan, Taikins, etc., and its products are exported to Europe, America, Japan, South Korea and other countries; The quality of high-cleanliness bearing steel has reached the advanced level in the industry, and the products have been recognized by well-known domestic enterprises such as Luozhou, Harbin Axis, Xiangzhou, and C&U.

　　Orbital steel is the golden business card of Yongyang Special Steel, and it is a product of iconic significance. With the historical opportunity of retreating from the city and relocating, Yongyang Special Steel has invested 1 billion yuan to build the first universal rolling mill light rail production line in China with deepening the supply-side structural reform as the main line, optimizing the business structure, accelerating the pace of scientific and technological innovation, aiming at the development goals of "intelligent manufacturing and digital workshop" and other industries. It is equipped with 2 BDCD billet rolling mills and 7 UMCD universal rolling mills processed and manufactured by CCID with domestic independent intellectual property rights, which subverts the backward process of the traditional horizontal section steel production line, improves the automation and intelligence level of the rolling process, breaks the long-term dependence on imports of similar core processes and equipment technologies, and promotes China's rail steel production technology and equipment technology to the world's leading level.

　　Those who do not seek the overall situation are not enough to seek a corner, and those who do not seek the general trend are not enough to seek a moment. Yongyang Special Steel aims at the target position, focuses on long-term development, gives full play to the forward-looking and leading role of scientific and technological innovation, and plans and lays out key projects and major projects.

　　Relying on the advantages of equipment, capital, technology and region, Yongyang Special Steel is currently accelerating the layout of the fastener market. As one of the characteristic industries in Hebei Province, fasteners are the traditional leading industries in Yongnian District, Handan, with a market share accounting for half of the country, and it is a veritable "fastener capital of China".

　　To this end, Yongyang Special Steel gives full play to its own advantages, gathers all aspects of elements, uses the R&D center and the technology platform of the construction innovation center, strengthens cooperation with the General Iron and Steel Research Institute, Shanghai University and other scientific research institutes, and continues to develop high-quality and high-value-added special steel products such as automotive steel, high-strength fastener steel, bridge steel, petroleum development steel, supercritical and ultra-supercritical high-pressure boiler tube blanks, and strives to build a domestic high-quality rail steel and high-quality special steel production base.

　　In the future, Yongyang Special Steel is expected to invest 380 million yuan to build Yongyang Special Steel Innovation Center on the south side of Yongnian Fastener Expo Center, focusing on the research of special steel common technology and high-grade standard parts of steel, and the development of high wear-resistant, high-performance, high-strength fastener steel, to help Yongnian District adjust the industrial structure and quality upgrading, meet the demand for high-quality wire rod in Yongnian District and surrounding areas, and help Yongnian District